Beer keg – Beer kegs are made of stainless steel, or less commonly, of aluminium, A keg has a single opening on one end, called a “bung”. A tube called a “spear” extends from the opening to the other end. There is a self-closing valve that is opened by the coupling fitting which is attached when the keg is tapped.
There is also an opening at the top of the spear that allows gas (usually carbon dioxide ) to drive the beer out of the keg. The coupling fitting has one or two valves that control the flow of beer out of and gas into the keg. The keg must be in the upright position, that is, with the opening on top, for the beer to be dispensed.
Kegs can be contrasted to casks, which have two or more openings and no spear. Most major breweries now use internally speared kegs. Beer that is sold in kegs is fully conditioned. Beer intended for local use may be kegged without sterilization, however, the beer must stay cold.
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What is beer keg made from?
The Oxford Companion to Beer Definition of keg, The Oxford Companion to Beer definition of Keg, a pressurized container for packaging, transporting, and dispensing carbonated draught beer. Although kegs have been made out of many materials over time, including wood, plastic, and aluminum, the vast majority are now made from stainless steel.
The standard beer keg, which once featured curved walls that mimicked barrel staves, is now a straight-side cylindrical container. Above the walls is a rounded rim with hand grips, sometimes coated in rubber, called the chime. In the neck at the top of the container is a spring-loaded valve connected to a drop-tube called a spear.
The spear reaches to within a centimeter of the bottom of the keg, allowing almost all the contents of the keg to be served out. Most types of kegs use a single coupler; this allows gas pressure to enter the keg, forcing beer to leave the keg via the spear. Brewmaster at the Full Sail Brewing Company in Oregon, with a keg of Full Sail beer. Two older systems are still occasionally seen—Hoff–Stevens and Golden Gate. Both were unwieldy because of their wooden bungs, which required replacement after each use, and the Golden Gate keg had a gas fitting that was separate from the beer fitting.
- Egs are generally cleaned and filled in an inverted position on a keg cleaning and filling machine.
- The machine first blows out any remaining beer in the keg and then takes the keg through a rinse, cleaning by hot caustic soda and sometimes acid, another rinse, and steam or chemical sterilization, and then the keg is pressurized and filled.
The standard American keg volume is the American half-barrel, which is 58.6 l or 15.5 US gal. Most European kegs are notably smaller, at 50 l, with many available at 30 and 20 l, sizes that better comply with European labor laws regarding workplace ergonomics.
What type of steel is a beer keg?
Types of Stainless Steel – Stainless steel is an alloy steel with a bright, long-lasting, silvery finish. The alloy has a 11–26% chromium base, with various percentages of nickel added to increase toughness and titanium added to increase weldability. Many types of stainless steel exist.
- Most are magnetic tools steels known as 400-series stainless steels, which are unsuitable for use in brewing.
- The type of stainless steel used in brewing and fermentation equipment is the nonmagnetic 300-series.
- Several varieties of the 300-series exist.
- Those most common to brewing are 304 and 316 stainless steel.
Kegs are usually made from these materials. Both 304 and 316 have very good corrosion-resistance properties and are easily welded. Other 300-series metals are to be avoided for brewery use, especially 303. The 303 variety has much less corrosion resistance and is much more difficult to weld.
Beware of imposters: If you are going to use recycled beer kegs, be certain that the kegs you use are actually stainless steel and not aluminum. Although the majority of American kegs are stainless (usually 304), many kegs from Europe and those made in the United States during the late 1950s and 1960s are aluminum.
The cleaning procedures discussed in this article will severely damage aluminum. Also be aware that many valves and fittings that appear to be nice shiny stainless steel are actually nickel or chrome-plated brass. The importance of proper care and feeding: Corrosion and stainless steel? It’s stainless, so it should be free from the risk of rust, pitting, and wear, right? Wrong.
Does beer keg have CO2?
In most draft beer dispensing systems, compressed carbon dioxide gas (CO2) is the primary gas used to get the beer from the keg to your glass (pressurized gas from the CO2 tank pushes the beer through the keg coupler via the beer line; from there, the beer travels up to the faucet tap and into your frosty glass).
Are kegs aluminum or steel?
Beer keg – Beer kegs are made of stainless steel, or less commonly, of aluminium, A keg has a single opening on one end, called a “bung”. A tube called a “spear” extends from the opening to the other end. There is a self-closing valve that is opened by the coupling fitting which is attached when the keg is tapped.
- There is also an opening at the top of the spear that allows gas (usually carbon dioxide ) to drive the beer out of the keg.
- The coupling fitting has one or two valves that control the flow of beer out of and gas into the keg.
- The keg must be in the upright position, that is, with the opening on top, for the beer to be dispensed.
Kegs can be contrasted to casks, which have two or more openings and no spear. Most major breweries now use internally speared kegs. Beer that is sold in kegs is fully conditioned. Beer intended for local use may be kegged without sterilization, however, the beer must stay cold.
How thick is the steel in a keg?
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1/4 Barrel Keg Specifications: | |
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Material: | AISI 304 Stainless Steel |
Chime Material | Strengthened AISI 304 |
Thickness: | 1.8 ± 0.1mm (chimes) 1.5 ± 0.1mm (body) |
Height: | 23.25IN ± 2mm |
Diameter: | 11.42 IN ± 2mm |
Weight: | 17.42 ± 1.1lbs |
Warranty: | 10 years |
What metal is in beer?
The major metals of beer are calcium (4–140 mg/l), potassium (20–1,100 mg/l), sodium (1–230 mg/l) and magnesium (20–270 mg/l).
How heavy are metal kegs?
How Heavy Is a Cornelius Keg? – The full keg weight of a Cornelius keg weighs is 55 pounds, and its empty keg weight is 10.5 pounds. That means there are 44.5 pounds of beer in a full Cornelius keg.
Why does keg beer taste better?
Beer Freshness – Draught beer is loved across the nation and is the go-to choice for people visiting bars and restaurants. When you consider the product turnover at bars, pubs and restaurants, beer on tap sells a lot quicker than the bottles sitting in the fridge.
- Beer freshness has an immense impact on the brew’s flavour, which is why the beer poured from a keg is likely to be fresher (and tastier) than what you’d sip from the bottle.
- Freshness is always important, but absolutely crucial when you love a hoppy brew, like a pale ale or an IPA.
- This is because hoppier beers degrade in flavour over time, so the fresher the beer – the better the taste.
If you’re a small bar or restaurant, take a look at how we can design and install your venue’s perfect dispense system, or take a look at some of the bars and restaurants that have worked with us here,
Is beer fizzy in a keg?
How to Carbonate Beer in a Keg One of the joys of kegging your beer is not having to endlessly clean bottles or them occasionally exploding in your garage. Force carbonating is also another advantage of kegging, allowing you to carbonate faster and without the sediment found in the bottom of the bottle when naturally carbonating.
- Of course you can naturally carbonate in a keg by adding the correct amount of sugars and keeping it warm for about two weeks but most people prefer to ‘force’ the carbonation into the beer using a CO2 cylinder.
- Contrary to some people’s beliefs, force carbonating does not affect the head retention or size of the bubbles in the beer, CO2, once dissolved into the beer is the same weather it comes from a cylinder or produced by the yeast.
Although the principal is the same, there are many different techniques to carbonate in a keg. There are three 4 main factors at play when force carbonating, pressure, temperature, surface area and time. Pressure and temperature are both related and determine the carbonation level of the beer.
- Typical beers will have a carbonation level around 2.4 – 2.6 volumes of CO2 by less common styles can have much higher or lower carbonation.
- The higher the temperature of your beer the higher the pressure will need to be inside the keg to achieve the desired carbonation level.
- The table below shows the pressure required to achieve your desired carbonation depending on the temperature.
Obviously the whole keg won’t be carbonated as soon as you set this pressure on your regulator. Over time the beer will approach the carbonation level determined by the pressure and temperature depending on the surface area to volume of the keg. Shaking the keg or using a carbonation stone effectively increases the surface area hence reduces the time.
Do beer kegs have BPA?
Unless you’ve been living under a rock, you know that BPA (or bisphenol A) is pretty sketchy. This hormone-disrupting chemical, used in countless forms of food packaging, most notably cans and plastic containers, has been linked to everything from cancer to infertility to heart disease to brain and nervous system abnormalities to diabetes (check out the science behind why BPA is so dangerous here ).
The problem: Even though concerns about BPA were first raised nearly 10 years ago, food companies are still using the stuff like crazy—according to The Environmental Working Group’s 2015 market survey, some companies have switched to BPA-free cans due to pressure from consumers, but the majority of canned goods in the US still contain the chemical in their linings.
And due to an extreme lack of transparency, it’s really hard to know where it’s lurking—until now, that is. MORE: 5 Everyday Food Chemicals That Could Be Making You Gain Weight Last month, the EWG announced the launch of its new database of 16,000 drinks and foods packaged in materials that likely contain BPA––using information from the very companies that manufacture and sell these products.
- Simply type in a product name, or click on a letter of the alphabet, to learn which may be leaching this hormone disruptor into your food.
- And it’s not just canned goods that are on the list—BPA is still used in the linings and lids of some glass jars of pickles, jellies, salsa, baby food, and more; along with many coffee cans, cooking oil tins, soda cans, and beer kegs.
The good news: The EWG’s larger Food Scores database (also available as an app ) of more than 80,000 food products allows you to search for products with BPA-free packaging. The database also rates all products on a scale from 1 to 10 based on three strict health-related standards: nutrition, ingredient concerns (including toxins in packaging), and processing concerns. Stephanie Eckelkamp is a freelance writer, health coach, and former associate editor for Prevention covering health, food, and nutrition. She’s a graduate of Syracuse University and obsessed with dogs, exploring the great outdoors, and chunky peanut butter.
Can beer be made without CO2?
Saving the Pint: How a CO2 Shortage is Changing Beer Brewing Visit the Coliseum in Jackson, Mississippi, on most nights that the arena is hosting a concert, and you’ll see a familiar scene—crowds of music fans packing in to listen to their favorite artists.
Some will have plastic cups of foamy beer in hand. None, most likely, will be thinking about how that beer connects with what’s far below their feet. Down through the Coliseum’s floor, down through the foundation, through layers of topsoil and rock, down a good 2,900 feet lie the remains of a massive ancient volcano, now extinct.
The land above the volcano is today known as the Jackson Dome thanks to its noticeable elevation, which, in turn, is a remnant of the volcano that was once a mountain that rose high above ancient seas. Last erupting about 66 million years ago in a devastation of lava and ash, the volcano is now kaput, but far underground it left behind some of the biggest wells of carbon dioxide gas in the nation, which were discovered in the 1970s.
- For decades, the beer industry, among others, has relied on that CO2 to flush hoses, move beer from tank to tank, and, yes, to carbonate their kegs, bottles, and cans.
- It’s not impossible that some of the beer sipped in the Coliseum has at times been full of gas extracted from way down below without the drinker ever realizing it.
Until earlier this year, that is, when CO2 at Jackson Dome became contaminated, further threatening the supply of carbon dioxide amidst a larger nationwide shortage. Serious Eats / Sasha Pedro CO2 is an essential component of beer. Think of the melodious hiss that comes with opening a fresh can of pale ale and watching the foamy head form while you pour the liquid into a glass.
As you swirl the liquid, the carbon dioxide rushes to the top, and the cloudy liquid slowly becomes clear. Each sip is filled with tiny little bubbles. With the exception of cask ale, there can be no beer without carbonation. Carbon dioxide is the byproduct of many natural processes: It’s created when organic matter decays or combusts, and during fermentation when yeasts feed on sugars to produce alcohol.
The amount of CO2 a beer produces is directly linked to alcohol by volume (ABV): The more sugar the yeast consumes, the higher the ABV and carbon dioxide levels. But the CO2 found in your favorite fizzy drinks is usually a food-grade version that’s collected as a byproduct of ethanol and ammonia production.
The beginning of the CO2 shortage started with pandemic-related shutdowns in 2020, when ethanol production came to a halt. Two years later, production levels still haven’t returned to normal. With the supply of carbon dioxide from the Jackson Dome jeopardized, brewers are looking for alternative sources of the gas—and even attempting to capture it themselves.
“Most craft breweries are too small to invest in the system—it doesn’t make a lot of financial sense for them,” says Mandi McKay, Director of Sustainability and Social Responsibility at Sierra Nevada Brewing Company. “But once you hit a certain growth or volume size, it makes a lot of sense to invest in a recovery system.” Serious Eats / Sasha Pedro Sierra Nevada Brewing Company has strapped what looks like a huge blimp to their ceiling.
The balloon collects the CO2 that’s normally released during the natural fermentation of beer. Once the carbon dioxide is in the balloon, any water-soluble contaminants like ethanol are removed and the gas goes into a storage tank for usage throughout the brewery, including the process of force-carbonating beer.
The business installed the system in 2003 as part of their commitment to sustainability, and they have since become self-sufficient by relying on it for their packaging needs, transporting beer from tank to tank, and even using it for their draft beers in the taproom.
- For some companies, like the Alaskan Brewing Company and the Maui Brewing Company, carbon dioxide recovery systems were a necessary investment.
- Marcy and Geoff Larson, the founders of Alaskan Brewing Company, opened their brewery in 1986—but because of their remote location in Juneau, bringing in carbon dioxide was a challenge.
The Larsons decided to install their recovery system in 1998. “It was the smallest system installed in the US, so there was a bit of learning on all parts and parties, but we were able to troubleshoot and get the system dialed in,” Geoff tells me. Like Sierra Nevada, the Larsons haven’t had to bring in carbon dioxide since installing their own system.
We now know exactly where the CO2 comes from—malt and fermentation,” says Geoff. “That’s why we call it Beer Powered Beer!” Serious Eats / Sasha Pedro Garrett Marrero, founder of Maui Brewing Company, echoed the same sentiments. Located in Kihei, Hawaii, Marrerro noted that the cost of shipping carbon dioxide to the island was ten times the amount of what brewers were paying on the mainland.
Like Sierra Nevada Brewing Company and the Alaskan Brewing Company, Marrero’s business uses a recapturing system to reduce their reliance on imported CO2. While carbon dioxide recovery systems have allowed craft breweries to maintain independence from outside sources, that doesn’t mean they’re without their challenges.
The initial installation is often a huge investment—especially with rising CO2 costs. Some companies, like Earthly Labs, offer leasing to help offset costs. They estimate that breweries can see a return on their investment within two to three years or less, depending on the cost of carbon dioxide in their area.
Maui Brewing installed their recapturing system—not an Earthly Labs product—and saw a return on their investment within a year. But as breweries vary their product line by adding items like kombucha and hard seltzer, it limits the amount of carbon dioxide the brewery can produce overall.
- Typically, hard seltzers aren’t brewed, but are a blend of grain alcohol, water, and flavoring; though they aren’t fermented in the brewery, the beverages still require carbon dioxide.
- What’s happened in the last five years, as has shifted the products that we make has impacted how much CO2 is available or is being generated in fermentation,” says McKay.
Sierra Nevada has only had to outsource CO2 once or twice in the last couple of years, but it may become more of a concern as their product lineup changes—something that Maui Brewing has begun to think about. “At one point we by 80%,” says Marerro. “But as we continue to grow, it’s probably closer to 30-35%.” Some brewers predict that CO2 recovery systems will be as common as their centrifuge, a piece of equipment that clarifies beer.
- Centrifuges were once a novelty, but now most craft brewers have them.
- We certainly are at the tip of that spear,” says George.
- We’ve had a lot of early adopters help us make the technology better, and we’ll continue to innovate to make it more affordable and accessible to more breweries.” When Dorchester Brewing Company found out that their carbon dioxide provider could only provide 25% of their original allotment, the company immediately went into action to reduce their usage across their operation.
“In many cases, crises do foster invention and change,” says Matt Malloy, CEO of Dorchester Brewing Company. “It’s forcing us to think differently, and the reality is, it’s actually pushing us to be better.” Serious Eats / Sasha Pedro Malloy’s team started with spunding, a German technique for naturally carbonating beer that involves attaching a valve to the tank in late fermentation when all the natural gas is let out.
- The valve allows brewers to control the release of CO2, allowing them to carbonate the beer naturally.
- With this method, says Malloy, you get better flavor, aroma, and use of hops—and you’re self-carbonating your beer.
- In other areas of their operation, such as canning, kegging, and moving beer from their fermenter to their Brite tank, which helps clarify the brew, Dorchester has replaced CO2 with nitrogen gas.
Traditionally, carbon dioxide costs less than nitrogen, but brewers like Malloy have turned to the gas because the current cost of CO2 is high and the availability is low. Malloy explains that breweries can’t eliminate the need for carbon dioxide completely from the brewing process, but they can reduce it.
So far, Dorchester has reduced their need for the gas by 30-35%. Instead of having carbon dioxide delivered once a week, they can now stretch their supply to two weeks. But Dorchester Brewing Company isn’t stopping there. They are continuing to make their operation less dependent on CO2 and sharing their findings with other breweries who are looking to do the same—something Marrerro is doing, too.
“We’re suckers for being number one,” he says. “I don’t mean that as number one as the top, but the guinea pig number one. We’re always forward thinking in that way.” The new system Maui Brewing is looking at implementing is direct air capture (DAC), which captures carbon dioxide from the atmosphere and then injects it into the earth.
Marrero is currently working with the company Air Capture to install a system that would allow Maui Brewing to use the captured CO2 in their brewing operations. Serious Eats / Sasha Pedro The goal of the system is to zero out their carbon dioxide demand at the brewery and also on the entire island of Maui.
“Essentially, we’d be cleaning the air here and then using that CO2 in our process. We’re looking to break ground on that project here in the next couple of months,” says Marrero. He estimates it will take a year before the operation is up and running, but Maui Brewing would be the first brewery in the world to use DAC in their brewing operations.
Down the line, Marrero hopes to supply the businesses on the island of Maui with sustainable carbon dioxide. “We want to make sure that we can help affect positive change in the environment and in our community through the efforts that we invest in,” he says. It’s predicted that CO2 shortages will become a regular occurrence, but craft brewers are using their ingenuity to meet the problem with a solution—a necessary step to ensure a long future of tall glasses of beer with that fluffy, bubbly head.
: Saving the Pint: How a CO2 Shortage is Changing Beer Brewing
Can you get beer out of a keg without CO2?
It can happen to anyone, at any time. A delivery man sets a stack of kegs on a gas line in the basement and a ham-fisted barkeep, moving one of them, breaks a tap. Even worse, a connector shows its age by blowing a gasket during the busiest night of the week, and there you are, with a keg that’s nearly full and no beer gas to push it with when you need it the most.
- Is there any way to get around this problem? There are several ways to make this work in a pinch, but the optimal solution is always going to be a properly working system, with clean lines, good connectors and plenty of cellar gas to minimise the chances to gas system breakage.
- If the keg was already pressurised with gas, and is already mostly used up, you can probably finish pouring some or all of the beer out of the keg without the need for more gas.
This assumes there was no broken connection and that the keg is still airtight. If the keg has never been connected to the gas, or a connection broke and released some or all of the pressurised gas before you got it disconnected, all is not lost. Remember, there is plenty of carbon dioxide in the beer itself.
You could shake the keg vigorously. This will pressurise the keg with carbon dioxide that escapes the beer during the shaking process. However, it’s only going to work for a short time, depending on how often you’re pouring, and it’s only going to work on a keg that isn’t completely full, but still has over half its contents remaining.
With a full keg, there isn’t enough volume of air to pressurise the entire contents of the keg, and with less than half, there is too large a volume of air and the remaining beer gas will dissolve itself back into the beer, resulting in no usable pressure at all.
- This leads us to the last and most desperate measure.
- You must turn to physics.
- Even the most luscious beer cannot escape the laws of fluid dynamics.
- Siphon the keg.
- Here are the steps involved: 1.
- Lie the keg on its side, possibly on a crate.
- Point it at a wall, drain or container to catch any remaining pressurised contents that might spew out.
Raise the bottom of the keg slightly above the top with a block, and make sure the in-flow port is oriented towards the floor.2. Attach a connector and tubing, or a hand-pumped picnic tap to the in-flow port on the keg. Make sure to block or pinch this tubing in some way so that you can use it to dispense the remaining beer.3.
- Attach another connector and open-ended tubing to the beverage out-flow port, which should be oriented towards the ceiling.
- Make sure to keep the open end of the tubing above the keg at all times.
- Its purpose is to provide an air inlet so that the beer can gravity-feed out of the in-flow port to empty the keg.
These are only temporary solutions to this problem. The only true answer is to put your system in working order, make sure the lines are clean, and order high-quality beer gas, Your kegs and your guests will both be thankful! The CO2 Gas Company offer reliable, quality CO2 gas products with a free emergency delivery service for those sticky situations when you’re out of gas.
Is keg beer stronger than canned beer?
Is Draft Beer Stronger Than Bottled Beer? In this article, we’ll discuss and answer the question, is draft beer stronger than bottled beer. If you’re anything like us, you have a few beers that are your favorites, and your fridge is rarely without them.
Now, if you’ve had the same thought, you’re probably relieved to know that there are other people out there that have had the same experience. Draft beer is not stronger than a bottle, even though it may seem otherwise.They may sometimes seem stronger or have a more rapid effect on your body than canned or bottled beer, but there is no difference in alcohol content between a beer in the bottle and the same beer on draft.
When a brewery makes a batch of a particular beer, they will bottle some and put some in, Sometimes they will bottle a whole batch of a beer and then make a second for kegging. But, the recipe doesn’t change. So, while there may be a small difference in the amount of alcohol between kegged and bottled beer it’s never enough to make a marked difference in how it makes you feel.